|
|
|
|
Bevel Gears
|
|
Bevel Gear
|
They connect intersecting axes and come in several types. The pitch surface of
bevel gears is a cone. They are useful when the direction of a shaft's rotation
needs to be changed. Using gears of differing numbers of teeth can change the
speed of rotation. They are usually mounted on shafts that are 90 degrees apart,
but can be designed to work at other angles as well. These gears permit minor adjustment during assembly and allow for some
displacement due to deflection under operating loads without concentrating the
load on the end of the tooth. For reliable performance, Gears must be pinned to
shaft with a dowel or taper pin. Bevel gear sets consist of two gears of
different pitch diameter that yield ratios greater than 1:1.
|
|
|
Application
The bevel gears find its application in locomotives, marine applications,
automobiles, printing presses, cooling towers, power plants, steel plants, defence and also in railway track inspection machine. They are important
components on all current rotorcraft drive system. A good example of bevel gears is seen as the main mechanism for a hand drill. As
the handle of the drill is turned in a vertical direction, the bevel gears
change the rotation of the chuck to a horizontal rotation. The bevel gears in a
hand drill have the added advantage of increasing the speed of rotation of the
chuck and this makes it possible to drill a range of materials.
|
|
|
|
Straight Bevel Gear
|
|
Straight Bevel Gear
|
Straight bevel gears are the simplest of the bevel gears. They are manufactured
on precision generating machines by indexing method ensuring that the teeth
should be of tapered depth and thickness. Teeth are cut on the outside of the
cone. They have a straight tooth geometry, which if extends, passes through the
intersection of their axes.
Straight bevel angle can also be with one gear flat with a pitch angle of 90
degrees. These have conical pith surfaces that operate on intersecting axes.
They can be designed and cut to operate on any shaft angle. In straight bevel
gears when each tooth engages it impacts the corresponding tooth and simply
curving the gear teeth can solve the problem. Straight bevel gears come in two variations depending on the fabrication
equipment. They are grouped into Gleason type and the standard type. Major
percentage of them is of Gleason type with a coniflex form that gives almost an
imperceptible convex appearance to the tooth surface. In the standard form, the
gear has no profile shifted tooth.
|
|
|
Application
These gears are recommended at less speed and when loads are light. At higher
speed they make noise. The most preeminent function of these gears is in a bevel
gear differential. Straight tooth gears are also used in chemical industries,
steel plant, machine tools, cement plant, textile processing, material handling
system, sugar mills and cooling towers etc.
|
|
Zero Bevel Gears
These gears are similar to
straight bevel gears but the teeth are curved in lengthwise direction. These
curved teeth are arranged in such a manner that effective spiral angle is
zero.
|
|
Spiral Bevel Gear
|
|
Spiral Bevel Gear
|
Spiral bevel gears have spiral angles, which gives performance improvements.
They are designed for an angle change of 90 degrees, where the two axes are
concurrent and in the same plane. These gears have a double function of being
helical and beveled at the same time. The contact between the teeth starts at
one end of the gear and then spreads across the whole tooth. In this type of
gears the shaft must be perpendicular to each other and must be in the same
plane. They are the most complex forms of bevel gears. The teeth are curved by cutting
them obliquely, resulting in higher overall contact ratios. Because of higher
contact ratio, these have better load carrying capacity an this allows them to
be smaller in size for a given load capacity than an equivalent gear. Thus they
can transmit more power with smaller gears.
|
|
|
Application
Spiral bevel gears are important components on all current rotorcraft drive
systems. These components are required to operate at high speeds, high loads,
and for an extremely large number of load cycles. In this application, spiral
bevel gears are used to redirect the shaft from the horizontal gas turbine
engine to the vertical rotor. They are also used in power windows and power
seats. They are used where speed and strength are desirable along with the
change in angle of power flow.
|
|
<<back |
|
|